Industrial Automation

Our team of experts specializes in industrial automation for electronics, with a focus on fully automated, special-purpose machines deployed after the SMT process. Designed in close cooperation with our production plants, these solutions are optimized based on real-world manufacturing needs.

Located in Nürnberg (Germany), Pilsen (Czech Republic), and Windsor (Canada), our engineers work with cutting-edge tools and technologies to support both APAGCoSyst and external partners in delivering high-precision, cost-effective systems.

OUR EXPERTISE:

• Thermal pads cutting, picking and placement
• Laser depanelling with integrated testing
• Laser soldering with vision-based positioning
• Automated Optical Inspection (2D & 3D)
• LED measurement and calibration​

We have developed and patented two proprietary systems that set new standards in custom automated assembly lines and PCBA test and packaging automation.

TP³ – Automated Thermal Pad Cutting & Placement (Patent Pending)

• Fully in-line solution for cutting and pick & place of thermal pads
• Handles sheets up to 410×320 mm and ≥0.5 mm thickness
• Proven on 6×6 mm and 8×8 mm pads; other sizes available
• Integrated rotary table enables material change without stopping the line
• Optimized for minimal waste and fast cycle time

In-Line Laser Depaneling with Integrated Testing & Packaging

• Ideal for very small PCBs—down to 1cm²
• Third-generation solution currently running on 4 production lines
• Automates the entire process: laser cutting, electrical testing, and packaging
• No manual handling required—ensures consistent quality and speed

Proprietary Technologies

Electronics-Specific Know-How:

• LED measurement and calibration
• In-Circuit Testing (ICT) and Functional Circuit Testing (FCT)
• Vision-based laser soldering
• Robotic iron soldering for high-repeatability joints

Technologies to Enable Fully Automated Processes:

• Vacuum-formed tray packaging
• Pick & Place using vacuum and mechanical grippers
• In-house development of 3-axis gantry portals
• Seamless robot integration (FANUC)

Quality Control & Traceability:

• 2D and 3D Automated Optical Inspection (AOI)
• Automated labeling and laser marking systems

Third-Party Module Integration:

• Heat staking and plastic deformation
• Plasma activation for surface pre-treatment

Thanks to years of experience in electronics manufacturing, we have developed a proven engineering library of reusable components and modules. These assets support faster development and increased reliability across projects.

Standardized Modules:

• 3-axis gantry portals
• Belt conveyor systems
• DMX code readers
• Ergonomically adjustable workstations
• Laser integration modules

3 axis portal gantry

Ergonomic work station

DMC reader

Part assembly

Laser soldering